Details :
Make: TITAN (Pama licenced and PAMA design)
Type: AFP 200 - 4 CNC
Year: 2008
Control: Heidenhain iTNC 530
Location: Germany
Excellent condition CNC floor type horizontal boring and milling machine. The machine was producing precise steam turbine parts for GE. The machine is now dismantled, but videos are available from before dismantling.
Technical Details :
Travels
- X-axis (column saddle, longitudinal / hydrostatic): 10.000 mm
- Y-axis (headstock, vertical / hydrostatic): 4.000 mm
- W-axis (ram stroke / hydrostatic): 1.500 mm
- Z-axis (boring spindle stroke): 1.000 mm
- Total cumulated travel (W + Z): 2.500 mm
- Ram section: 600 x 530 mm
Spindle
- Boring spindle diameter: 200 mm
- Milling spindle diameter: 280 mm
- Milling spindle centering diameter: 340 mm
- Spindle nose: ISO 60, supplied with ISO 60 / ISO 50 conversion sleeve and automatic tool clamping
- Boring spindle speed range: 2 - 2.000 rpm, stepless, 2-step gearbox
- Main spindle motor (Siemens): 76 KW
- Total installed power: 160 KW
Feeds (stepless)
- X-axis: 1 - 8.000 mm/min
- Y-axis: 1 - 8.000 mm/min
- W-axis: 0,3 - 5.000 mm/min
- Z-axis: 0,3 - 5.000 mm/min
Feed motor torque (Siemens)
- X-axis: 90 Nm
- Y-axis: 58 Nm
- W-axis: 58 Nm
- Z-axis: 41,5 Nm
CNC rotary table MRD 3000 x 3000 / 60 t (2 CNC axes: V and B)
- Table surface: 3.000 x 3.000 mm
- Longitudinal travel of saddle (V-axis): 2.500 mm
- Maximum load on table: 60 tons
- V-axis feed: 1 - 6.000 mm/min, rapid 6.000 mm/min
- B-axis rotation: 0,000115 - 1,15 rpm
- T-slots: side 28 H8 mm, middle 28 H7 mm
- Table width / height: 3.200 mm / 1.130 mm
- Approximate weight: 19.500 kg
- Hydrostatic guideways and circular guideway
Design features
- Fully hydrostatic guideways on X, Y and W axes
- Hydrostatic intelligent compensation on Y and Z axes, CNC controlled through Rexroth proportional valves (ram deflection and headstock position compensation)
- Headstock mechanically balanced by counterweight inside the column
- Backlash take-up on X-axis by hydraulic system, double gear-rack drive with two pinions
- Measuring system Heidenhain: linear encoders on X, Y and W axes, rotary encoder on Z axis, rotary encoder for spindle orientation (S axis)
- Drives Siemens SIMODRIVE 611, main spindle motor 1PH7, feed motors 1FT6, digital current and speed control
- Hydraulics Rexroth-Bosch and Parker, lubrication Willy Vogel, oil thermo-regulation Kelvin
- Electrical cabinet Rittal with Bader air conditioning, control panel IP 53
- Fully closed operator cabin on the headstock, travelling with Y and W + Z axes
Equipment included
- CNC rotary table MRD 3000 x 3000 / 60 t (V and B axes) - 1 pc.
- Face plate diameter 1.200 mm with automatic clamping on the ram - 1 pc.
- Heavy universal horizontal milling head, 1 degree A-axis programmable, with automatic tool clamping - 1 pc.
- 90 degree head with automatic clamping
- Automatic tool changer, 40 positions - 1 pc.
- Internal coolant system, tank 1.500 l, adjustable flow 10 - 50 l/min, paper filter, pressure 15 bar
- Conversion sleeve ISO 60 / ISO 50 - 1 pc.
- Column guarding - 1 set
- Chip conveyor
- Pick-up station for universal head and face plate
